Fuel shut off valve

Fuel shut off valve correctly specified and supplied

The technology behind fuel shut off valve

A fuel shut off valve isolates the fuel supply to a burner or gas turbine immediately when a fault or an unsafe condition is detected. With fuel shut off valve the difference between a good and a mediocre solution often sits in details that do not show on a drawing. The term fuel shut off valve is used broadly in the market, which is why it helps to define precisely what it means in your case. Steam is a demanding medium because pressure and temperature rise together and the medium can change phase within the same line. A pressure reducing station brings steam pressure back to the level the consumers require and holds that pressure stable under varying demand. An emergency stop valve shuts off supply in a hazardous situation, and closing time there is a safety parameter rather than a comfort requirement. In practice we find that most failures around fuel shut off valve come not from the material but from a wrong assumption during selection. Operating conditions govern the service life of fuel shut off valve far more strongly than the nominal figures on a datasheet. What weighs heaviest on fuel shut off valve in practice is the combination of temperature and differential pressure, not either one alone. A turbine bypass routes steam around the turbine during start up and on a trip, and that valve has to handle a large duty within seconds. On a boiler, blowdown valves control the salt content of the boiler water, with continuous blowdown for fine control and periodic blowdown for sludge at the bottom. Once fuel shut off valve is correctly specified it disappears from the fault list, and that is exactly the intention.
Schroeder Fluid loop test system

Executions and materials for fuel shut off valve

Tight shut off is a safety requirement here, because residual fuel behind a leaking valve is exactly the scenario to be avoided. For fuel shut off valve this means that construction and operating conditions cannot be judged separately. We regularly see that a small change in the execution of fuel shut off valve makes a large difference to maintenance frequency. Double block and bleed arrangements are common, so that a leak past the first valve is vented safely. Condensate carried along in a steam line causes erosion and water hammer, and both attack a valve faster than the steam itself. In superheated steam the temperature sits above saturation, and soft seats and ordinary packings are then no longer usable. A desuperheater injects water into the steam flow to bring temperature back to just above saturation, where atomisation quality determines the result. Closing time is usually specified in the safety documentation and has to be demonstrated on test. PRUSS is strongly represented in this segment with valves for steam, boiler, turbine and gas turbine duty. On steam we always advise a condensate drain upstream of the valve, because it is the cheapest life extension available. With fuel shut off valve it pays to include phase changes in the medium, because those sharply increase the load on the seal. The balance between required tightness and available operating force is a recurring tension on fuel shut off valve.

Fuel shut off valve in demanding installations

These valves are used on gas turbines, industrial burners, boilers and furnaces running on gas or liquid fuel. In process industry steam is used for heating, stripping and sterilisation, and each of those duties sets its own requirements. In power generation these valves sit on the critical paths around boiler and turbine, where downtime costs money immediately. During turnarounds fuel shut off valve is regularly on the critical path, and then predictability matters more than the lowest price. Demand for fuel shut off valve reaches us mainly from projects where the standard range falls short. On project supply we record per position which execution of fuel shut off valve was delivered, including materials and tests. The application range of fuel shut off valve runs from simple utility duty to heavy process plant, with a corresponding difference in execution. Boiler houses, combined heat and power plants and district heating together form the largest application area for these valves. Our market is project driven and international, and we deliver worldwide to installers, EPC contractors and end users. Our customers work in chemicals, petrochemicals, pharmaceuticals, power generation, offshore and in hydrogen and ammonia projects. We see demand for fuel shut off valve rising in hydrogen and ammonia projects, where tightness requirements are high. For fuel shut off valve the sector determines which documentation and tests belong with the delivery.
STRIKO Valves

Selection criteria for fuel shut off valve

The required leakage class often drives the choice around fuel shut off valve more strongly than the budget does. On steam applications we always ask for pressure and temperature upstream and downstream, because pressure drop defines the trim construction. For safety functions we record the required closing time and fail position explicitly in the order. Material selection for steam moves towards alloy steel with hardened trim, because erosion and thermal cycling weigh heaviest. For fuel shut off valve we ask as standard for DN, pressure class, medium, temperature and required actuation. The right choice around fuel shut off valve starts with a full set of process data rather than with a request for a price. On fuel shut off valve we also state what an execution cannot do, because that prevents more problems than a list of advantages. Insulation around a steam valve should leave the actuator clear, because overheating of the actuator is a common cause of failure. On commissioning we record set pressure, closing time and test results, so the plant can be shown to run within specification. For an accurate quotation we need the nominal diameter, the pressure class, the medium, the operating temperature and the required actuation. For fuel shut off valve total cost of ownership weighs more than purchase price, certainly when replacement has to happen during a shutdown. Where there is doubt about fuel shut off valve we quote two executions side by side, with the trade offs stated explicitly.
TOSV butterfly valve

Dutch Valve Vision as your supplier of fuel shut off valve

For repeat orders of fuel shut off valve we record the configuration, so a follow up delivery is identical to the first. We think along from the basic specification through to the tag plate, and supply documentation that a buyer or inspector accepts without discussion. We think along on the spare parts strategy for fuel shut off valve, so critical positions stay covered. For fuel shut off valve you can come to Dutch Valve Vision for the selection, the delivery and the support afterwards. We keep spare parts and overhaul kits mapped per project, so that a breakdown does not start with a search from scratch. Tests around fuel shut off valve are carried out by us or on our instruction according to the requirements in the specification. On fuel shut off valve we make sure the chosen execution demonstrably meets the stated standards rather than merely looking plausible on paper. We record which execution of fuel shut off valve was delivered, so a follow up delivery or spare part matches exactly later on. Dutch Valve Vision stays available after delivery of fuel shut off valve for technical questions and for parts. On fuel shut off valve we come back with a proposal that explains why we recommend a particular execution. Call +31 (0)70-2210560 or send your specification to sales@dutchvalvevision.com and we will pick it up.
Striko mengers en breekplaten

Frequently asked questions about fuel shut off valve

What exactly does fuel shut off valve mean?
A pressure reducing station brings steam pressure back to the level the consumers require and holds that pressure stable under varying demand. Steam is a demanding medium because pressure and temperature rise together and the medium can change phase within the same line. A turbine bypass routes steam around the turbine during start up and on a trip, and that valve has to handle a large duty within seconds. On a boiler, blowdown valves control the salt content of the boiler water, with continuous blowdown for fine control and periodic blowdown for sludge at the bottom. This is one of the points on fuel shut off valve where suppliers differ most clearly from one another. For fuel shut off valve a good specification up front is cheaper than a correction afterwards. In practice fuel shut off valve is rarely a standard question once medium and temperature move away from average. Dutch Valve Vision operates under a KIWA ISO 9001 certified quality system, which in the RFQ stage of chemical and offshore projects is usually a hard requirement.
On steam we always advise a condensate drain upstream of the valve, because it is the cheapest life extension available. Closing time is usually specified in the safety documentation and has to be demonstrated on test. Insulation around a steam valve should leave the actuator clear, because overheating of the actuator is a common cause of failure. Condensate carried along in a steam line causes erosion and water hammer, and both attack a valve faster than the steam itself. That makes fuel shut off valve a subject where discussion up front pays for itself in operation. The answer on fuel shut off valve depends strongly on operating conditions, which is why we always ask for those first. On fuel shut off valve we always check the full operating envelope, including start up and shutdown. Alongside QUADAX and PRUSS we represent Pibiviesse, Schroeder, Striko, Malbranque, Daume, FluoroSeal and Guichon, so we can select the right brand for each project.
Tight shut off is a safety requirement here, because residual fuel behind a leaking valve is exactly the scenario to be avoided. Double block and bleed arrangements are common, so that a leak past the first valve is vented safely. PRUSS is strongly represented in this segment with valves for steam, boiler, turbine and gas turbine duty. A desuperheater injects water into the steam flow to bring temperature back to just above saturation, where atomisation quality determines the result. If you are unsure about this on fuel shut off valve, we are glad to put the question alongside the actual process data. The answer to this question on fuel shut off valve changes as soon as the medium or the temperature changes. How fuel shut off valve behaves under varying load says more about the quality of the selection than behaviour under steady load. Our customers work in chemicals, petrochemicals, pharmaceuticals, power generation, offshore and in hydrogen and ammonia projects.
What should I watch technically on fuel shut off valve?
In process industry steam is used for heating, stripping and sterilisation, and each of those duties sets its own requirements. Boiler houses, combined heat and power plants and district heating together form the largest application area for these valves. In power generation these valves sit on the critical paths around boiler and turbine, where downtime costs money immediately. These valves are used on gas turbines, industrial burners, boilers and furnaces running on gas or liquid fuel. On fuel shut off valve we prefer a well founded answer to a fast one that turns out to be wrong later. On fuel shut off valve we include start up and shutdown, because that is where the heaviest loading occurs. On replacement we always check the existing installation dimensions for fuel shut off valve, so the pipework can stay untouched. What defines us is that we would rather spend an extra half hour on the specification than ship the wrong valve that comes back two months later.
On repeat orders we record the configuration, so a follow up delivery is identical to the first and installation holds no surprises. We keep spare parts and overhaul kits mapped per project, so that a breakdown does not start with a search from scratch. A P&ID, a datasheet or even a photograph of the existing installation often helps us faster than a long description. Please also state the connection standard, the required leakage class and any project requirements such as NACE, PED or ATEX. We see this come back regularly in enquiries about fuel shut off valve, and the answer is rarely a single sentence. In most projects fuel shut off valve turns out to be less standard than it first appears. We handle an enquiry for fuel shut off valve on its technical merits rather than as a price request that only produces a number. We are based at Vlotlaan 641, 2681 TZ Monster in the Netherlands and can be reached on +31 (0)70-2210560 and at sales@dutchvalvevision.com.
We quote a realistic lead time rather than an optimistic one, because a missed delivery date costs more than an extra week in the planning. For shutdowns and turnarounds we look at accelerated routes, and in those cases we are honest up front about what is and is not achievable. Documentation such as material certificates, test reports and declarations is supplied as standard, matched to what the project requires. Lead times depend on the execution, because a standard size from a running series behaves very differently from a valve in an exotic alloy with NACE certification. The answer on fuel shut off valve depends strongly on operating conditions, which is why we always ask for those first. The answer to this question on fuel shut off valve changes as soon as the medium or the temperature changes. A tag plate with project data belongs with fuel shut off valve as standard where the project requires it. We work as a technical supplier rather than a catalogue reseller, which means we carry out the selection ourselves on the basis of medium, pressure, temperature and code requirements.
For an accurate quotation we need the nominal diameter, the pressure class, the medium, the operating temperature and the required actuation. If you have an existing tag plate or serial number, send it along, because that lets us work directly from the original configuration. We come back with a proposal that explains why we recommend a particular execution, including the alternatives we considered. We quote a realistic lead time rather than an optimistic one, because a missed delivery date costs more than an extra week in the planning. The answer to this question on fuel shut off valve changes as soon as the medium or the temperature changes. On fuel shut off valve we prefer a well founded answer to a fast one that turns out to be wrong later. Our specialists are happy to discuss fuel shut off valve on the basis of your P&ID, your datasheet or simply a photograph of the situation. Call +31 (0)70-2210560 or send your specification to sales@dutchvalvevision.com and we will pick it up.